Forklift Battery Charging and Safe Installation
Lift truck batteries are pretty large and are really pricey pieces of equipment. They weigh thousands of pounds. The job of charging and installing these batteries is something that would need to be planned out in advanced in order to make sure that these methods can be completed correctly and safely. Maintaining a sound charging method and correct handling can really increase the standard lifespan of a battery.
Standard Charging
It is vital not to connect the battery to the charger until it is at 20 percent capacity or less. By charging the battery when it is higher than 20 percent, the battery's lifespan can actually be shortened. On around each 5th charge cycle, the charger must be set on the equalize or weekend setting, depending on what model of charger you are using.
The cycle of charging should not get interrupted. You must avoid using the battery for several hours when the charge cycle is done. By practicing these methods, you can help ensure that you get the maximum battery performance available.
Charger Maintenance
Make certain the charger is turned off prior to hooking up the battery to the charger. You then can connect the charger to the battery. This is a common error which can inadvertently cause damage to both the forklift and the charger. It is also very vital that the amperage of the battery should match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This would shorten the battery life greatly and may even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it would not start the charge cycle. If this situation happens, a technician should be called to be able to re-set the charger prior to charge being able to start.